1. Halayen fasaha na babban{1}}abubuwan madaidaicin hatimi
Maɗaukakin madaidaicin sassa na stamping na sauri yana da nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan samarwa, manyan juzu'in samarwa, daidaitattun sifofi masu sarƙaƙƙiya, kayan faranti na bakin ciki da kayayyaki iri-iri. Babban nau'ikan nau'ikan nau'ikan nau'ikan ɓangarorin madaidaicin hatimi na sauri{2} suna da halayen fasaha masu zuwa.
Stator da rotor core sune mahimman sassa na motar, kuma ingancinsa kai tsaye yana shafar aikin fasaha na injin. Tsarin sarrafa motsi na gargajiya na gargajiya da na'ura mai juyi mai juyi shine a fitar da stator da na'ura mai juyi juzu'i (yankakken yanki) tare da mutuƙar bugun gaba ɗaya, sannan a yi amfani da rivets, clasps, walda argon da sauran hanyoyin yin ainihin. Ga AC motor rotor core, chute ɗin yana buƙatar murɗawa da hannu. Motoci masu tafiya suna buƙatar kaddarorin maganadisu iri ɗaya da kaurin kwatance na stator da na'ura mai juyi. Ana buƙatar stator core da rotor core punching guda don juyawa a wani kusurwa. Misali, ana yin su ta hanyoyin gargajiya, kuma ingancin yana da ƙasa, kuma daidaito yana da wahala a cika buƙatun fasaha. Tare da ci gaba da haɓaka fasahar samar da masana'antu, a fagen fasaha na injina da na'urori na lantarki, an yi amfani da babban-sauri stamping multi- tasha na ci gaba da mutuwa don kera na'urori masu lanƙwasa ta atomatik, irin su stator da rotor cores na micro Motors daban-daban, da chevrons. , U{9}}aramin siffa, ƙaramin transfomer core, da dai sauransu. Daga cikinsu, stator da rotor cores kuma ana iya sanye su da torsion stacking chute, da kuma babban kusurwa mai jujjuya stacking riveting tsakanin guntun naushi. Idan aka kwatanta da mutuwar naushi na yau da kullun, mutuƙar ci gaba na tashar tasha yana da fa'idodin ingantaccen tambari, ingantaccen samarwa, tsawon rayuwar sabis, daidaito mai kyau a cikin daidaiton ma'auni na ainihin ƙarfe mai hatimi, sarrafa kansa mai sauƙi, kuma dacewa da samarwa da yawa. Madaidaicin micro{15}} masana'antar motoci ne. Hanyar ci gaban mold.
Akwai mafi yawan nau'ikan sassa na stamping na lantarki da kuma tsarin da ya fi rikitarwa. Gabaɗaya madaidaicin buƙatun sassa na stamping na lantarki sun yi girma. A lokaci guda kuma, ana buƙatar kauri na kayan hatimi don zama daidai da daidaituwa, tare da santsi mai laushi, babu aibobi, babu scars, babu fashewa, babu fashewar ƙasa, da dai sauransu, kuma ƙarfin yawan amfanin ƙasa shine uniform, ba tare da madaidaiciyar shugabanci ba, High uniform elongation da ƙananan aiki hardening.
Ƙarfin mai zafin zafi yana nufin takardar ƙarfe don canja wurin zafi a cikin na'urar musayar zafi, wanda ke ƙara yawan zafin jiki na na'urar musayar zafi kuma yana inganta yanayin musayar zafi. Fitowar shekara-shekara na fins masu musayar zafi ya kai ɗaruruwan miliyoyin guda, kuma kayan yawanci 0.08 ~ 0.20mm kauri ne na foil na aluminum, don haka dole ne a samar da shi ta hanyar mutuwa mai sauri{3}.
Firam ɗin jagorar semiconductor shine mai ɗaukar guntu na semiconductor kuma yana taka rawar mu'amala tsakanin na'urar semiconductor da hukumar da'ira (PCB). Sanannen fasalulluka sune: ingancin saman ƙasa, daidaiton siffar, siffa da daidaiton matsayi, kuskuren tarawa, halayen bayyanar da sauran buƙatu, waɗanda sune mafi girma a cikin duk sassan buga tambari. Musamman ma, siffar gubar ta ciki tana kama da siriri kuma doguwar cantilever kamar ƙafar kaguwa, wanda ya bambanta da tsarin hatimi na al'ada.
Akwai nau'ikan masu haɗa wutar lantarki da yawa da aikace-aikace iri-iri. Sassan hatimin da ke ƙunshe a cikinsu suna da nau'i daban-daban, kuma gabaɗaya suna da halaye masu zuwa.
(1) Babban abin dogaro. Saboda haɗin siginar lantarki ne tsakanin ƙananan tsarin, ana buƙatar kiyaye aminci a ƙarƙashin yanayi masu tsauri kamar girgiza, girgizawa, shakatawar damuwa, da lalata muhalli. Gabaɗaya, ana yin maganin electroplating don tabbatar da juriya na lalata.
(2) Maɗaukaki -madaidaici, sassa na hatimin haɗin samfuran jama'a na al'ada, daidaitaccen ɓoyayyiyar gabaɗaya yana tsakanin ± 0.03mm, daidaiton lanƙwasawa yana tsakanin ±0.05mm, kuma babban{4} matakin blanking daidaito yana buƙatar ±0.01mm, kuma daidaiton lanƙwasawa yana tsakanin ±0.02 Tsakanin mm.
Ƙananan sassa na stamping sun haɗa da micro{1}} zane, haɓaka haɓaka, micro{2}}bushi da micro{3}} lankwasawa na faranti. Idan aka kwatanta da tsarin hatimi na gargajiya, kodayake tsari iri ɗaya ne, ƙananan hatimin ba sauƙi ba ne na raguwar sifar tambarin gargajiya.
Yayin da girman sassan da aka kafa ke raguwa, micro{0}} stamping yana da halaye masu zuwa.
1) Matsakaicin girman yanki zuwa girma yana ƙaruwa, wanda ke shafar yanayin zafin jiki.
2) Ƙananan girman ɓangaren, mafi girman tasirin tasirin adhesion da tashin hankali tsakanin kayan aiki da mutuwa.
3) Tasirin girman hatsi yana da matuƙar mahimmanci, kuma ba a sake ɗaukarsa a matsayin ci gaba mai daidaituwa na jinsi ɗaya kamar na gargajiya.
4) Lokacin da nisa daga cikin samfurin ne daidai da kauri daga cikin farantin, da babban iri kudi zai shafi plasticity da microstructure na abu, musamman da hatsi size da kuma hankula workpiece size.
5) Karamin girman sashin, ƙaramin rabo na rufaffiyar rami mai rufaffiyar yanki zuwa jimlar lubrication, kuma mafi wahala shine adana mai a saman kayan aikin.
Ana amfani da sassa na tambarin ƙarfe da yawa a fannoni daban-daban waɗanda muka saba da su, waɗanda suka haɗa da wasu na'urori na lantarki, sassa na mota, kayan ado, kayan aiki da mita, da sauransu.
2. Yanayi na samarwa na manyan sassa na hatimi mai tsayi{1}
Maɗaukaki{0}}asashen madaidaicin matakan hatimin ɗimbin yawa{1}}ana samarwa da layin samarwa da sauri{2}madaidaicin layin samarwa da madaidaicin tashar siminti carbide mai ci gaba kamar yadda babban tsari yake nufi, wanda kuma ya haɗa da tsarin ci gaba na naushi, zane, lanƙwasa, flanging, riveting, da dai sauransu Mold. Mafi yawa kayan ana naɗe su ne, waɗanda na'urar zazzagewa ta atomatik ke saukewa, kuma gabaɗaya suna buƙatar daidaitawa ta injin daidaitawa. Ana ciyar da kayan da aka daidaita ta atomatik ta mai ciyarwa da ke haɗe zuwa babban latsa mai sauri. Don inganta aikin hatimi, saman kayan yana buƙatar nutsewa ko fesa shi da man fetur. Zabin man hatimi kuma yana buƙatar kimanta buƙatun tsari na gaba. Yawanci ana tattara sassan ta atomatik ta reel ɗin na'ura mai juyawa, kuma ana ƙara sassan da takarda interlayer ko fim ɗin filastik, ko aika kai tsaye zuwa ga mai tarawa ta bel mai ɗaukar nauyi. Wasu sassa na stamping suna buƙatar sarrafawa, kamar tsaftacewa, electroplating, da sauransu. Mafi yawan manyan sassa na daidaitattun stamping na na'ura guda ɗaya ne ke samar da su ta atomatik, kuma wasu hadaddun sassa ana samar da su ta hanyar layin samarwa da yawa na na'ura ta atomatik.
